Auto Die Mounting
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Purpose:
To mount the wafer into a mylar tape and attach to metal frame.
Equipment Type:
- K&S ring
- Disco ring
- Wafer ranges from 2”, 3”, 4”, 5”, 6” & 8”
Manufacturing Capabilities:
- PCB Sawing
- Molded Package Sawing
- Ceramic Substrate Sawing
- PZT wafer sawing
- SiC , GaAs Wafer Sawing
- Electrical test on Vf, Vr and LOP
- 30x -100x wafer inspection
- Provide 100% Die Visual services
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Die Sawing and Mounting
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Purpose:
To singulate units from a wafer or substrate form.
Equipment Type:
Disco / TSK (Straight & Bevel Cut: Single/Dual Head Spindle / Laser Saw)
Manufacturing Capabilities:
- K&S ring and Disco ring
- Wafer Thickness from 0.05mm to 0.32mm
- Saw street: as small as 0.02mm to 0.074mm
- Spindle speed : 65k rpm
- Die size – as small as 0.178mm x 0.178mm to 2.30mm x 2.03mm
- Wafer size 50mm to 203mm
- Qty per wafer : up 55k dies / wafer (11 hrs sawing)
- Sawing conditions capabilities : DI Water resistivity with CO2 bubbler <1M or >10M, RO, H2O2, Triton-X & Diamaflow.
- Saw materials capability : Silicon, GaAs, Silicon Carbide, Copper wafers and Ceramic substrate, PCB.
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LED Sawing Experiences

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Purpose:
- We are able to perform Bevel Cut for special LED dies.
- Require additional breaking process
- Critical in control on un-cut depth (0.5mils) to prevent excessive chipping and double die during breaking
Criticalness Control on Un-cut Depth
- Tape thickness
- Table levelness
- Optimum setup parameter (Z height control)
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Partial Sawing Experiences

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- We are able to perform remount for broken wafer.
- We have SRU (Shape Recognize Unit) to define the shape of broken wafer to reduce the sawing time.
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Full Saw |
Partial Saw |
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Substrate Sawing Experiences
Substrate Component
- Sawing on substrate contain of copper and encapsulant which having different co-efficient expansion.
Critical Criteria
- Copper frame burr and chipping
- Delam on transparent encapsulant
Criticalness Control on Sawing
- Optimum setup parameter (saw speed, define coolant angle, DI water flow rate)
- Chuck table levelness
- Selection of blade type (grit size, concentration range and exposure)
Side Braze Saw Experience
Sawing Concept :
- Engineering wafer to cut a structure out for assembly and testing.
Criticalness Control on Sawing
- Understand saw plan and manually program performing sawing.
Capabilities:
- Wafer thickness: thinnest down to 50 micron (2 mils)
- Saw street: as small as 0.8 mils
Sawing conditions capabilities:
- DI Water resistivity with CO2 bubbler <1M or >10M, RO, H2O2, Triton-X and Diamaflow.
Saw materials capabilities:
- Silicon, GaAs, Silicon Carbide, Copper wafers, Ceramic substrate and PCB.
Wastewater treatment capabilities:
Capacity |
60 gpm |
System Treatment |
Treatment Plant rinse water from Plating Bath, Sawing & Scrubber Wafer materials : Silicon, GaAS, InGaN, Silicon Carbite.
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Concentrate Areas |
Die and substrate Sawing STM Tin Plate & IDT Lines (Pump < 3,200litres/Month) |
Operation |
24hrs/day |
Effluent Parameters:
To comply with Malaysian Environment Quality Act 1974 Standard B for the below parameters.
Parameter |
Unit |
Limit For STD B |
pH |
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5.5 - 9.0 |
BOD |
mg/I |
50 |
COD |
mg/I |
100 |
Suspended |
Solids |
100 |
Tin |
mg/I |
1.0 |
Lead |
mg/I |
0.5 |
Nikel |
mg/I |
1.0 |
Copper |
mg/I |
1.0 |
Oil & Grease |
mg/I |
10.0 |
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